Got under it yesterday and just manged to move the actuator a bit. Didn't do the mr muscle as it took a while to get some screws off from the shield and it was getting dark. Seemed to have just 1/2 travell at first. Gave it a bit of a jiggle and now seems to have full travel but still stiff. Will try again though. Took it on a hard motorway run and had no problems all the way through the red line on 2nd to 4th. Yeah, thank you very much lofty. The thread has been a life saver as two garages already recommended to change the turbo (£1050) the cheapest. Will post some pics for those who have a egr cooler and want to do it from underneath. Thanks again.