JohnKH
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UK
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2003 Octavia 1.9Tdi
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Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Battery positive is fine. Definitely no 'whirr' - or at least none that I can hear from the other side of the engine bay as I reach in to turn the key - just a relatively quiet click. The scrapper started first time EVERY time. I took the mechanical part from the one that didn't sound like a bag of spanners (the original) and put it on the scrapper motor. It works first time, second time - and then (after securing everything and putting everything back in place) it doesn't. It has to be the solenoid - which is the one from the original - right? [edited bit: I'm assuming it is the feed from the solenoid to the motor casing. Some sort of fault there. It isn't the cable - because the cable is from the motor housing that was on the scrapper. So, I'm thinking that it has to be inside the solenoid where it connects to that cable.] It doesn't look possible to swap that over from the scrapper to the original - or is it? -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
OK... can anyone shed any light on this bit of darkness! Stripped it for a third time (and then a fourth and a fifth time) today. What I had decided to do was to take the motor from the scrapper and put it on the nose cone/mechanism and solenoid from the original. I notice that there is a difference in the nose cone - the scrapper has a bit of a chamfer to it, the original does have one - but very small in comparison (not damage - definite casting differences). Slotted together like a dream - tested the unit - perfect. So - fit it to the car, hand tighten the bolts - fire it up - BEAUTIFUL! Turn it off, fire it up again - AGAIN, PERFECTION. So I am like the man in the advert - I am feeling absolutely epic. I tighten everything up, refit the battery tray, secure the battery. Before I refit the undertray and bring her down - I decide to start her up a final time - CLICK.... the single click - the single click that I had right at the bloody outset. So I disconnect everything again - checking as I go... I take her off again - inspect it - fit it back again - hand tighten, connect to power - CLICK. I do the electrical tests again: NO ISSUES - 13.6 v at the ignition switch/S-post; 14 v power, no earth fault. What is wrong with this bloody car?! -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Further update: did some googling and there was a suggestion that loosening off the bolts and starting it a couple of times helped the starter 'find its natural place'. So, stripped her down again, loosened the retaining bolts off a few turns and started it... Surprisingly, it didn't sound too bad. Did it a couple more times, tightened them back up... Like a bag of manky spanners still. Deflated, dejected and well and truly beaten. Plenty of blood, sweat and tears - and £100 down - and still not driveable... And I've spotted a leaking brake drum... And the car slipped off the jack and stoved in the sill. Time to part company with this vehicle I think. -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
If 'deflated' was the description of yesterday's mood, I'm not sure what the word is for today... 'devastated', perhaps!? I put everything back together - turn the key - and INSTANT JOY! The problem, however, is that it sounds like 'a bag of marbles' - it is definitely coming from the starter and I can only assume that it is failing to disengage. So after all this - it looks like i have fitted a dud. -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Well... Got a starter... Tested it - jumped the positive to the S post: shoots out and spins... Great. Spend the afternoon battling through the awful weather, and at least an hour into the darkness... A relatively simple job with a lot of awkwardness thrown in - but - I get it fitted. Desperate to give it a try - before refitting all the trim (and by that, I also mean before even refitting the battery plate and the battery) I decide to run jump leads between the battery and the car' battery cables. So I place the key in the ignition, turn her partway - the dash comes to life... Turn her ALL the way: click, click, click... A very strong, very loud click, click, click - but click, click, click nonetheless. To say that I am a tad deflated is an understatement. It is an improvement on what I had - but it isn't what I had hoped for. I'm kind of hoping that it was a poor connection between cables and jump leads - made all the worse by everything being sodden and absolutely wet through. BUT... Tomorrow is another day: we try again! This time after giving that starter a hefty belt with the thick end of a big spanner to make sure it is bedded in. Sigh... -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Thanks for your assistance. I've sent a request out through a certain website (not sure if I can name it) which feeds your details to a number of scrap yards - 2 offers so far - cheapest being £36 delivered with a 3 month warranty. -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Ignition feed: I get 13.6v - so I have power from the switch - it's not the ignition switch at fault. Feed at the starter: starts at 14v, drops to 9v on key turn. I'm not sure whether I should be getting power to it before I turn the key and that seems a bit odd to me. Moreover, it certainly seems to be a bit of an excessive drop to me.. Earth to engine block: 0v before and after key turn. What is rather troubling, and what I am getting now that I didn't have before is the ABS light coming on when I turn to start position. -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Thank you, very grateful for the advice. -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Thank you - I'll go through this and if the results are as expected - I'll get the starter - is it an easy job to replace, do you know? It didn't look like it could be done from above. Presumably it is swap out from below? -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Apologies... I'm not an expert - but I just found it difficult to understand - or find it difficult to understand - how a mechanical item like a starter can be perfect or completely defective. My experience of mechanical things is either working or not working - not where it will work occasionally, and usually where it is mechanical - there are warning signs before failure. But if you say that it is the starter -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
I've tried giving it a tap and then going to start it myself - but nobody on hand to give me a hand... My first ever car, an old '77 Ford Capri used to need a belt with the stilson every now and again... not much room in the Octavia bay to give the starter a thump - but it has had a few - and no difference. I'm am going to take some persuading that it is the starter - for the simple reason that there has never been a problem with starting until the last couple of weeks - and it was total failure. It was never struggling, it always fired up first time, every time - no sluggishness - nothing. And even when it DOES start - even when it does fire - that one in a million times now (I hope) - it is instant engagement. Do starters go 'all of a sudden' and do they exhibit total failure at the same time as faultless starting? Because that is what I have here... it does strike me as something electrical - I keep thinking - try Relay 109, but then I've been advised that the car would crank and crank and crank if it was 109 - and I wouldnt get the glow plug light.... I get the glowpplug light (before it goes out - as per usual). Really am frustrated by this. -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
Well... This now has me, not only beaten into submission, but I'm just about done with thrashing around begging for mercy, I'm spent and in my death throes - a bit like my Octavia itself. Spent the afternoon stripping out the new battery, the battery tray and disconnecting and cleaning all the wiring connections. I was positive that this would be the answer I was looking for. I get everything back together; I eagerly take the key in my had - I give her a kiss for good luck - but I guess it was the kiss of death. Nothing had changed. Well, I guess it might have - I haven't been able to get her to fire AT ALL since putting it back together. I am getting 14v from that spanking new battery. When I first turn in the ignition, the lights on the dash etc see her drop to about 13.4, then as the lights go out, it goes back to 14s... I turn the key to start position - there is the click - and the voltage drops to 13.6, but nothing. Stays at 13.6 while the key is turned to start position, release it, back to 14s. I am now well and truly defeated. It has been one of my most traumatic weeks and I had hoped that I might have a little victory today - alas not. I now have to decide what to do about her... I certainly can't afford to have her towed in and sorted out - I think we are going to have to part company and my future is on two wheels and pedal power. :( -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
So... the bad news. This morning - at 8am, it starts on the 6th key turn. I do my morning Parkrun, I get back in the car - starts 2nd key turn. I go to the gym. It starts on about the 20th key turn. I take it to a local 'battery shop' and he assures me that it is the battery; if the electrics in the car are working, it isn't the alternator (he says), if there is an audible 'click' it isnt the solenoid... So - knowing it is the original battery - at east 11 years old, I take his word for it and splash out seventy notes for a new one. I fit the battery - and guess what... NO DIFFERENCE... in fact, it takes me 20 minutes to get started - so many key turns that I wouldn't even BEGIN to estimate how many attempts to get her started. So - no nearer resolution, the cost of a new battery down, and back to the drawing board. -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
On further consideration of this, I think this should be highest on my list of things to check. I've had the car from 18 months old - since 2005 - and in that time, it has never had a new battery. I'm pretty sure that it is the original battery but it has always been first class. Last year, in 2012 I thought I had probably killed it - I accidentally left the interior light on for a few weeks and left it standing. I got a jump start - gave it a good run, and it was back to usual service! But maybe it has now reached the end of its life... 11 years and 120K - it certainly doesn't owe me anything, I guess! -
Octavia 1.9tdi starting problems
JohnKH replied to bigbadbob's topic in Skoda Octavia Mk I (1996-2004)
I will also add that the reason why I am looking further down the line from the ignition switch is the fact that there is a very definite, very audible 'click' of the starter when the key is turned to start position. It is the sort of click that you get with a dead battery - but, obviously, the battery is not dead. So - aside from the point about trying a different battery, I am focussing in on this being the starter or solenoid as the cause.