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White smoke after timing belt change

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I own a skoda superb 2.0 Tdi. I am facing white smoke on startup after timing belt change. The smoke starts after 5 minutes of tirning on the engine before that it runs perfectly fine. Is there any way i can check and adjust my tdi fuel timing in vcds . The vehicle is equipped with UDS protocol so the measuring block option is greyed out in engine group.I am also posting a full scan of the vehicle

 
Code:
Tuesday,25,January,2022,18:30:36:56012
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 21.9.0.2 (x64)  HEX-V2 CB: 0.4555.4
Data version: 20210903 DS330.0
www.Ross-Tech.com


VIN: TMBBEM3T5CA------   License Plate:


Chassis Type: 3T-SK46 (7N0)
Scan: 01 02 03 05 08 09 10 15 16 17 19 25 2B 36 42 44 46 52 55 56
          62 72 77

VIN: TMBBEM3T5CA------   Mileage: 168640km-104788miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2B-Steer. Col. Lock -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CLJA)       Labels:. 03L-906-018-CFF.clb
   Part No SW: 03L 906 018 JD    HW: 03L 906 018 BR
   Component: R4 2.0l TDI   H25 9977
   Revision: 42H25---    Serial number:                CVN: EA2844DC
   Coding: 001D0012042500080000
Shop #: WSC 10016 663 00000
ASAM Dataset: EV_ECM20TDI01103L906018JD 003005
   ROD: EV_ECM20TDI01103L906018JD.rod
   VCID: 75B4E859454C9A63847-8020
   VINID: 91D49255D0E41534430012031C3D95BA07

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 058 M    HW: 02E 927 770 AL
Component: GSG DSG AG6 512 3520
   Revision: 05551213    Serial number: 00001209060336
   Coding: 0000020
Shop #: WSC 33361 790 00999
   VCID: 2412E51DB2D653EBE39-8070

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels:. 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 BL    HW: 1K0 907 379 BL
   Component: ESP MK60EC1   H31 0152
   Revision: 00H31001 
   Coding: 863D6016092200FB611306E790200082350000
Shop #: WSC 33361 790 00074
   VCID: 7DA4F0797DFCC223CC7-8028

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518) Labels:| 5K0-959-434.clb
   Part No SW: 5K0 959 434 B    HW: 5K0 959 434
   Component: VWKESSYPQ35GP 086 1101
   Revision: 00086000    Serial number: 0185339423
   Coding: 030C0C
Shop #: WSC 33361 790 00074
ASAM Dataset: EV_KESSYPQ35G A02013
   ROD: EV_KESSYPQ35G_A02_VW31.rod
   VCID: 3432155D0EB6C36B739-8060

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:| 5K0-907-044.clb
   Part No SW: 3T0 907 044 BK    HW: 3T0 907 044 BK
   Component: Climatronic   H18 0506
   Revision: 00001007 
   Coding: 0000001002
Shop #: WSC 33361 790 00999
ASAM Dataset: EV_Climatronic A01010
   ROD: EV_ClimaAutoBasis_SK46.rod
   VCID: 7CA2FD7D6666CB2BFB9-8028

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels:. 1K0-937-08x-09.clb
   Part No SW: 1K0 937 087 AG    HW: 1K0 937 087 AG
Component: BCM PQ35 H+ 111 0709
   Revision: AC111709 
   Coding: 46990ABBE85BF1C040080080310089E4417100AE772081F05C804000A040
Shop #: WSC 33361 790 00999
   VCID: 76B6EF5558CA917B8DD-8022

   Subsystem 1 - Part No: 3T2 955 119 A  Labels: 1KX-955-119.CLB
   Component: Wischer 22061  26  0602
   Coding: 00D7B7

   Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
Component: RLS 220912 05 54 0403
   Coding: 0630ED

   Subsystem 3 - Part No: 1K8 951 171
   Component: DWA-Sensor 00  001 0104

1 Fault Found:
01134 - Alarm Horn (H12)
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 222
                    Mileage: 168641 km
                    Time Indication: 0
                    Date: 2016.06.17
                    Time: 18:28:48

             Freeze Frame:
                        Term 15 On
                    Voltage: 11.95 V
                        ON
                        ON
                        Term 50 Off
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 1Z0-919-475-V2.clb
   Part No SW: 1Z0 919 475 E    HW: 7N0 919 475
   Component: PARKHILFE 8K  H06 0005
   Revision: --H06---    Serial number: 28261224304233
   Coding: 108104
Shop #: WSC 33361 790 00074
ASAM Dataset: EV_EPHVA18SKxxx0000 001001
   ROD: EV_EPHVA18SKxxx0000_001.rod
   VCID: 43D046815B1874D3FA3-8016

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 5N0-959-655.lbl
   Part No SW: 3T0 959 655 D    HW: 3T0 959 655 D
   Component: J234__LBY VW10 HI   2118
   Revision: 22017000    Serial number: 003LEPBZLCFS
   Coding: 0016985
Shop #: WSC 33361 790 00074
   VCID: 42DE438548827DDBF15-8016

   Subsystem 1 - Serial number: 6332MTS632141902

   Subsystem 2 - Serial number: 6342MTS601081639

   Subsystem 3 - Serial number: 6351HTS6C4KI4BKJ

   Subsystem 4 - Serial number: 6361HTS67FMI4BKR

   Subsystem 5 - Serial number: 63727TS64A482BKJ

   Subsystem 6 - Serial number: 00000000000000000

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels:| 5K0-953-569.clb
   Part No SW: 1K5 953 521 AR    HW: 5K0 953 569 E
   Component: LENKS.MODUL   014 0140
   Revision: FF010041    Serial number: 20120818301068
   Coding: 001A140000
Shop #: WSC 33361 790 00999
ASAM Dataset: EV_SMLSNGVOLWSXS A01004
   ROD: EV_SMLSNGVOLWS.rod
   VCID: 7DA4F0797D7CC223CC7-8028

   Multifunction steering wheel control module:
   Subsystem 1 - Part No SW: 3T0 959 537 A    HW: 3T0 959 537 A  Labels: 3C8-959-537.CLB
   Component: E221__MFL-URO  H07 0012
   Coding: 830000

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 3T2 920 841 K    HW: 3T2 920 841 K
   Component: KOMBI         H06 0608
   Serial number: 00000000000000
   Coding: 110F01
Shop #: WSC 33361 790 00999
ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_SK46.rod
   VCID: 3C223D7D26E60B2BBB9-8068

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 R    HW: 7N0 907 530 H
   Component: J533  Gateway H42 1632
   Revision:   H42       Serial number: 180912F1001938
   Coding: 353303
Shop #: WSC 33361 790 00000
   VCID: 3FD84A71377010339EB-806A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H06 0608
   Serial number: 00000000000000
   Coding: 000007
Shop #: WSC 33361 790 00999
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8ECB251CF2459B195-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels:* 5K0-905-861.clb
   Part No SW: 5K0 905 861 B    HW: 5K0 905 861 B
   Component: ELV-PQ35      H20 0240
   Revision: 00000000    Serial number: 12000208483004
   Coding: 4900000000000000
Shop #: WSC 33361 790 00999
ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X.rod
   VCID: 2F381A31E790E0B30EB-807A

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr (J810)       Labels: 3C0-959-760.lbl
   Part No SW: 3C8 959 760 C    HW: 3C8 959 760 C
   Component: Sitzmemory    H05 2901
   Revision: 00H05000 
   Coding: 000039
Shop #: WSC 12336 024 394758
   VCID: 35342859054CDA63447-8060

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels:. 8X0-959-793.clb
   Part No SW: 8X0 959 793 H    HW: 8X0 959 793 H
Component: TSG FA H10 0415
   Revision: --------    Serial number: --------------
   Coding: 011D0220DE01001000
Shop #: WSC 33361 790 00074
   VCID: 52FE73C594E2ED5B415-8006

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
   Part No: 1K0 909 144 P
   Component: EPS_ZFLS Kl. 196    3305
   Revision: 00H22000 
Shop #: WSC 33361 790 00999
   VCID: 372822511340287356B-8062

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels:. 8X0-959-792.clb
   Part No SW: 8X0 959 792 H    HW: 8X0 959 792 H
Component: TSG BF H10 0415
   Revision: --------    Serial number: --------------
   Coding: 011D0220DE01001000
Shop #: WSC 33361 790 00074
   VCID: 51FC7CC991E4964378F-8004

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 5M0-907-357-V2.clb
   Part No SW: 5M0 907 357 C    HW: 5M0 907 357 C
Component: AFS-Steuergeraet 0148
   Revision: 00H04000    Serial number:             
   Coding: 1377095
Shop #: WSC 33361 790 00999
   VCID: 3432155D0236C36B739-8060

   Subsystem 1 - Part No: 7L6 941 329 B  Labels: 3D0-941-329.CLB
Component: AFS-Lst.-Modul l 0004
   Coding: 00000021

   Subsystem 2 - Part No: 7L6 941 329 B  Labels: 3D0-941-329.CLB
Component: AFS-Lst.-Modul r 0004
   Coding: 00000021

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 3T0 035 156 C    HW: 3T0 035 156 C
   Component: BOLERO        013 0029
   Revision: -----27S    Serial number: SKZ4Z3K1104612
   Coding: 0D0004000004
Shop #: WSC 33361 790 00081
   VCID: 2E060735E01AE9BB05D-807A

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left (J388)       Labels:. 8X0-959-795.clb
   Part No SW: 8X0 959 795 D    HW: 8X0 959 795 D
Component: TSG HL H07 0415
   Revision: --------    Serial number: --------------
   Coding: 010C00200001001000
Shop #: WSC 33361 790 00999
   VCID: 50FA79CD9AEE9F4B771-8004

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right (J389)       Labels:. 8X0-959-795.clb
   Part No SW: 8X0 959 795 D    HW: 8X0 959 795 D
Component: TSG HR H07 0415
   Revision: --------    Serial number: --------------
   Coding: 010C00200001001000
Shop #: WSC 33361 790 00074
   VCID: 50FA79CD9AEE9F4B771-8004

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
   Part No SW: 7P6 035 730 K    HW: 7P6 035 730 K
   Component: TELEFON       H15 3200
   Revision: 1B001001    Serial number: 00007663554302
   Coding: 0200000000010110
Shop #: WSC 33361 790 00999
ASAM Dataset: EV_UHVNA 002720
   ROD: EV_UHVNA_002.rod
   VCID: 3A2E3B652CD2351BA95-806E

No fault code found.

End----(Elapsed Time: 01:32, VBatt start/end: 12.0V/12.0V. VIgn 12.0V)-----
 
Last edited by a moderator: Today at 1:08 AM
 

What your asking to do is re-map the engine I don't believe you can do this with VCDS.

 

Your engine code is CLJA 140bhp ? Did you time the fuel pump correctly? 

 

You didn't have this problem before changing the timing belt ?

  • Author
2 minutes ago, Derbyshirebod said:

What your asking to do is re-map the engine I don't believe you can do this with VCDS.

 

Your engine code is CLJA 140bhp ? Did you time the fuel pump correctly? 

 

You didn't have this problem before changing the timing belt ?

No i did not have this problem before timing belt. Yes the engine is CLJA 140 bhp. I wasnt asking to remap just to see the tdi timing graph on vcds to make out if the timing is out. Can we time the fuel pump on this engine? What i heard the cp4 is  electronically controlled by the ecu and cannot be adjusted manually. 

I have just changed the timing belt on my 2.0 CFGB 170bhp  engine which has to have the fuel pump timed which is on the far right of the photo.

 

It uses the same timing belt kit listed as the CLJA engine so I assume you have a belt driven fuel pump?

 

20220116_172345.thumb.jpg.0854d111a6d857eb404af21f0abac443.jpg

Edited by Derbyshirebod

  • Author
6 minutes ago, Derbyshirebod said:

I have just changed the timing belt on my 2.0 CFGB 170bhp  engine which has to have the fuel pump timed. It uses the same timing belt kit listed as the CLJA engine.20220116_172345.thumb.jpg.0854d111a6d857eb404af21f0abac443.jpg

5 minutes ago, Derbyshirebod said:

I have just changed the timing belt on my 2.0 CFGB 170bhp  engine which has to have the fuel pump timed. It uses the same timing belt kit listed as the CLJA engine.20220116_172345.thumb.jpg.0854d111a6d857eb404af21f0abac443.jpg

 Can you help me how to time the fuel pump. Would be great help. 

16 minutes ago, Derbyshirebod said:

 

 

Just now, Tanvir16feb said:

 Can you help me how to time the fuel pump. Would be great help. 

 

Does engine looks the same as mine? 

  • Author
1 minute ago, Derbyshirebod said:

Does engine looks the same as mine? 

Yes the engine looks exactly the same

  • Author

The fuel pump is belt driven on the CLJA engine as well

1 minute ago, Tanvir16feb said:

The fuel pump is belt driven on the CLJA engine as well

The fuel pump has to be timed. It's not as critical as the crank and cam shaft timing but it has to be fairly close. I'll see if I can find the Autodata print out I used.

 

  • Author
3 minutes ago, Derbyshirebod said:

The fuel pump has to be timed. It's not as critical as the crank and cam shaft timing but it has to be fairly close. I'll see if I can find the Autodata print out I used.

 

Ok thanks also do tell me how to time the pump as in manually adjust the fuel pump or in vcds. The crank and cam shaft were both locked in place using special tools.

Superb Fuel Pump 001.JPG

  • Author
1 minute ago, Derbyshirebod said:

Superb Fuel Pump 001.JPG

 I had also locked the pump pulley in place just as mentioned in the picture above using locking pin. I thought you are mentioning retarding it forward or backward after loosening the 3 bolts holding the fuel pump pulley in place. Can that be done because i feel my pump has advanced timing

1 minute ago, Tanvir16feb said:

 I had also locked the pump pulley in place just as mentioned in the picture above using locking pin. I thought you are mentioning retarding it forward or backward after loosening the 3 bolts holding the fuel pump pulley in place. Can that be done because i feel my pump has advanced timing

It's difficult to see the fuel pump timing slot with the belt in-place. The reason for undoing the cam shaft and pump pulley bolts are so that the cam belt tension can be set correctly between the two pulleys and all the belt slack can be taken up by timing belt tensioner. The cam shaft and fuel pumps should be locked with the timing pins so their timing remains correct. 

 

I don't see how changing the cam belt can have affected the ECU fuel pump settings ? 

  • Author
1 minute ago, Derbyshirebod said:

It's difficult to see the fuel pump timing slot with the belt in-place. The reason for undoing the cam shaft and pump pulley bolts are so that the cam belt tension can be set correctly between the two pulleys and all the belt slack can be taken up by timing belt tensioner. The cam shaft and fuel pumps should be locked with the timing pins so their timing remains correct. 

 

I don't see how changing the cam belt can have affected the ECU fuel pump settings ? 

 That is what is bugging me. Even after following all the steps this problem has occurred. I just hope the fuel pump isnt going bad. Any way to check the timing om vcds for these engines?

Just now, Tanvir16feb said:

 That is what is bugging me. Even after following all the steps this problem has occurred. I just hope the fuel pump isnt going bad. Any way to check the timing om vcds for these engines?

Not that I'm aware of ? I had no problems after changing my belt.

 

If there was an issue with the fuel pump then I would have thought VCDS would have given an error code for fuel rail pressure ? White smoke does sounds like it's over fueling ?  

 

  • Author
3 minutes ago, Derbyshirebod said:

Not that I'm aware of ? I had no problems after changing my belt.

 

If there was an issue with the fuel pump then I would have thought VCDS would have given an error code for fuel rail pressure ? White smoke does sounds like it's over fueling ?  

 

Yes and it stops completely once the engine has warmed up. 

I know it's a PITA but I'd be inclined to manually check the belt timing again.

 

When the fuel pumps fail the bearings start to break up and you will find metal filling in the fuel filter and also in the top of the fuel pump if you remove the fuel pressure regulator in the top of the fuel pump. Though I would have thought a failing pump would cause low fuel pressure problems ? 

  • Author
9 minutes ago, Derbyshirebod said:

I know it's a PITA but I'd be inclined to manually check the belt timing again.

 

When the fuel pumps fail the bearings start to break up and you will find metal filling in the fuel filter and also in the top of the fuel pump if you remove the fuel pressure regulator in the top of the fuel pump. Though I would have thought a failing pump would cause low fuel pressure problems ? 

Already checked the regulator and filter for metal shavings they were not present. Rechecked the timing also and it was ok. Could be a faulty or leaky injector?

32 minutes ago, Tanvir16feb said:

Already checked the regulator and filter for metal shavings they were not present. Rechecked the timing also and it was ok. Could be a faulty or leaky injector?

Yes that's a possibility. But to find that out you'll have to take them off the vehicle and have them tested. I got charged £25 per injector and then I had to change all 4 on mine not cheap !  Though my issue wasn't over fueling. The injectors were leaking back and causing low fuel rail pressure.

 

Maybe this issue existed before you changed the timing belt and hadn't noticed? You only started looking after you'd changed the cam belt?

Edited by Derbyshirebod

  • Author
4 minutes ago, Derbyshirebod said:

Yes that's a possibility. But to find that out you'll have to take them off the vehicle and tested. I got charged £25 per injector and then I had to change all 4 on mine not cheap !  Though my issue wasn't over fueling. The injectors were leaking back and causing low fuel rail pressure.

 

Maybe this issue existed before you changed the timing belt and hadn't noticed? You only started looking after you'd changed the cam belt?

 Will get them checked. I just hope they can be refurbished at bosch

4 minutes ago, Tanvir16feb said:

 Will get them checked. I just hope they can be refurbished at bosch

I don't know if your engine has the same injectors as mine? I exchange mine at my local diesel specialist as they have to send them away to be re-manufactured, cost me £840!

881.jpg

  • Author
11 minutes ago, Derbyshirebod said:

I don't know if your engine has the same injectors as mine? I exchange mine at my local diesel specialist as they have to send them away to be re-manufactured, cost me £840!

881.jpg

I have the exact same injector with same part Number. They cost 900 pounds here for the new ones

1 minute ago, Tanvir16feb said:

I have the exact same injector with same part Number. They cost 900 pounds here for the new ones

 From what I've read they are very prone to failing! I believe my car has had the injectors changed before as there are chatter marks on the injector sealing faces down inside the cylinder head. It took me ages to polish the marks away.

 

I bought my car cheap with a declared unknown engine problem It was the injectors. As I'm wanting to keep the car I decided not to gamble with trying 2nd injectors as they fail regularly there are a lot used ones out there and i wonder how long they will last ?

  • 2 weeks later...

I've been thinking are you sure this white smoke is not just normal condensation coming  from the exhaust until the engine has started to warm up?🤔 

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