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Stabilisation Control (ESC) and Engine shaking

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Hi,

I've just been driving home this evening and everything was fine until i rounded a roundabout and went to power away and suddenly the car lost power and there was an abrupt and continuing shudder. I could barely accelerate and the ESP light came on and the warning info came on saying "Stabilisation Control Error" with ESC and engine light. I immediately stopped and turned the engine off. Turned it back on and the engine was shaking quite a lot, the whole car was shaking/shuddering. As i only lived 1/2 mile up the road. I tried to carry on, difficult to accelerate with the shuddering but once in 3rd it was okay. Back into 2nd and 1st and it was difficult to get any power and the shuddering was quite a concern.

Once i parked up I flipped the bonnet open and asked the Wife to start the car. The engine was shaking/shuddering quite abruptly, continuously on its mounts. So turned the engine back off.

 

I've had the car exactly a year, its a 63 plate 1.2 TSi 105ps which i think is chain driven.

 

I'm just wondering if anyone here might have had the same problem or if anyone knew what it might be before I make the dreaded phone call to a garage.

 

 

  • Author

I'm just wondering if a dodgy coil pack could cause this. I just watched a video on youtube with an Audi using VW coil packs (which i assume the Skoda uses) and the engine shaking was quite similar. It also showed the same type of errors. Once changed the engine stopped shaking. 

Dodgy Coil packs could. Coils can be dodgy because a spark plug is.

 

So how many miles has the car done, when was the last servicing done and were the spark plugs replaced.

 

Just an idea of what Skoda UK shows as servicing, but hopefully in 8-9 years the spark plugs were replaced.

 

1221833257_Screenshot2020-10-03at13_19_19.jpg.c743b2191e0cb186e97d46c7df84c5cf.jpg.13ba07661c3c8cb4ea7010a9dfafa032 (1).jpg

1168293554_37335614_Screenshot2021-09-14at07_38_18(3).webp.ee5b8a609f78b3b2f42441d7532010fa.webp

Edited by roottoot

  • Author

Hi,

 

The car has done 78,000 miles and the "service and oil change" literally had appeared on the info panel two days ago so it's up for a service now as it had a service just before i bought the car a year ago. It has a digital service record which i am unsure how to get access too, to have a look what was done.
I just borrowed a cheap OBD reader from a neighbour and plugged it in. It shows 1 code found. P0301 Cylinder 1 misfire
 

Assuming this is the CBZB chain driven cam engine......EA111 engine

 

Pop the plastic cover off the top of the engine and visually inspect the coil pack for signs of tracking/melting from the ht lead connections.

 

If it looks ok then

 

New spark plugs needed first. NGK or Bosch Iridium plugs are required.

 

Whilst changing plugs, check leads are not open circuit (should be 9k ohm resistance). Use the correct tool to pull the spark plug boots off to avoid damaging the leads. If misfire still still there then change the coil pack, theres only one  But make sure you buy only a good quality one and not a cheapie, theres little difference in price anyway.

 

Usual sequence of events

 

Worn out plugs-> intermittent misfire under acceleration -> overvoltage at coil-> coil insulation breakdown and failure

 

Plugs should have been changed at 60,000 miles with either NGK IZFR6P7 or 

Bosch  FR6HI332   (0 242 240 665)

Skoda Part no. 03F905600A

 

or direct equivalent, must be fine tip Iridium/platinum construction to last the distance.

 

Do check we're talking about the correct engine and not the later EA211 engine which is a cambelt engine.

 

If that's the case its different spark plugs and individual coil packs per cylinder. No HT leads. You need a different special tool to remove the coil packs to avoid damage. Those spark plugs need changing every 40,000 miles (double platinum fine tip).

 

EA111 engine

 

d7b9e2e074b34d28b4d8776d372e7c7c.jpg.949403224308e4c4c5df185ed79496d7.jpg

 

 

EA211 engine (LHD version so brake reservoir is in wrong position for UK)

 

Skoda-Rapid-1.2-TSI-fot.-Piotr-Majka-18(2).jpg

Edited by xman

  • Author

I've just gone to check this and found something quite worrying...

When i shone the torch down i found the attached hose detached and hanging off with oil around it. I first noticed the oil and upon having a look found it detached and what looks like the end broken. I did try putting it back but it won't hold in and i'm worried now the bit that seems to be broken off is inside the engine.
When i put the hose back on (pushed it gently back in as far as i could).... the engine still shook and spluttered. But it was only just pushed in a tiny amount as there doesn't seem to be much to push in.

 

20220213_192153.thumb.jpg.112653201690defdaa0927a8f7499760.jpg20220213_192116.thumb.jpg.4ce9c6130b69456c1cf621c77d3f84e4.jpg20220213_191918.thumb.jpg.228160f30eb75b08d66657d4a915614c.jpgScreenshot_20220213-193304_Gallery.thumb.jpg.33bad7a45db50fd33f526dbd29a50cfb.jpg

  • Author

Looking on here, this seems to be a Crankcase Breather hose and has a long spout to push into the crankcase. However mine has definitely broken off and i assume the inch long bit is still inside the crank case.

Capture.JPG

Firstly, the broken PCV valve is not the cause of the misfire/shuddering, it just means oil mist making a mess at the bavk of the engine.

1 hour ago, gotofms said:

Looking on here, this seems to be a Crankcase Breather hose and has a long spout to push into the crankcase. However mine has definitely broken off and i assume the inch long bit is still inside the crank case.

Capture.JPG

Yes it the classic PCV broken end. You need to source a new one £10-£20 I paid around £16 at the skoda dealer but that was about 4 years ago. Need to attempt to recover the broken part still in the rubber grommet, I couldn't, and Ive not read of anyone who did but  in my case, pushing a new one in  the broken bit caused a heart stopping moment  when I heard a crunching noise and the cranking almost stalled as it obviously got chewed up in the valve gear.

 

Full details here on how to replace

 

  • Author

That's great thank you. 

Can you confirm if cylinder 1 spark plug is the far left hand side?

I've ordered a new spark plug, plug socket and new breather valve.

I shall then check those and if it continues I shall go down the coil pack route 

38 minutes ago, gotofms said:

Can you confirm if cylinder 1 spark plug is the far left hand side?

 

Can you confirm where you are looking from? 😆

 

The convention is that number one cylinder is the one nearest the crankshaft pulley and furthest from the flywheel, the latter should actually be "furthest from where the drive is transmitted" to avoid confusion on oddball engines like the FWD Triumph 1300 with its starter ring gear carrier on the front pulley.

1 hour ago, gotofms said:

I've ordered a new spark plug, plug socket and new breather valve.

 

One spark plug?

 

You need to change all 4, if no.1 is worn, they are all worn and if you're lucky to get it working ok changing just no.1, the others will follow in short suit and take the coil down with it too.

 

You didn't say how long the current spark plugs have been in? Have they ever been changed? And if so, by whom and with what? I ask that because another poster bought a car with the wrong plugs fitted whoch

 

You will need a boot puller, don't pull them by the lead, because you will break the lead internally.

 

31JvnwhxxtL._AC_SY580_.jpg.c56edff629802aebdf692e8266fe802d.jpg

 

https://www.amazon.co.uk/Sealey-VS5293-Spark-Plug-Lead/dp/B001K4EAHY

 

And you should check the leads are good and intact. Measure the resistance using a multimeter, should be around 9kohm for genuine leads. Faulty ones will be far higher resistance or more likely open circuit.

 

Faulty leads will cause misfires and kill the coil after a while.

  • 11 months later...
On 13/02/2022 at 17:19, gotofms said:

Hi,

I've just been driving home this evening and everything was fine until i rounded a roundabout and went to power away and suddenly the car lost power and there was an abrupt and continuing shudder. I could barely accelerate and the ESP light came on and the warning info came on saying "Stabilisation Control Error" with ESC and engine light. I immediately stopped and turned the engine off. Turned it back on and the engine was shaking quite a lot, the whole car was shaking/shuddering. As i only lived 1/2 mile up the road. I tried to carry on, difficult to accelerate with the shuddering but once in 3rd it was okay. Back into 2nd and 1st and it was difficult to get any power and the shuddering was quite a concern.

Once i parked up I flipped the bonnet open and asked the Wife to start the car. The engine was shaking/shuddering quite abruptly, continuously on its mounts. So turned the engine back off.

 

I've had the car exactly a year, its a 63 plate 1.2 TSi 105ps which i think is chain driven.

 

I'm just wondering if anyone here might have had the same problem or if anyone knew what it might be before I make the dreaded phone call to a garage.

 

 

Did you ever solve/identify the issue. Mine is doing the same. 

Check no.3 plug lead resistance, should be around 9k ohms (OEM lead). Very common issue is this lead goes open circuit due to heat damage. Hence misfires, EPC and ESC/traction control lit.

 

Remove the spark plug boot with an appropriate tool, don't pull by the lead as you will probably break the core

Thanks for that. I have actually replaced the leads and ignition module. Didn’t help. Changed the plugs the year previous. VAG COM reads misfires on all cylinders, all clear after turning ignition off for a few mins. The car only does it when it’s hot to. 

  • 2 weeks later...

did you replace the HT leads with NGK ones with the plastic conduit "heatshields"? I just had exactly the same issue, the diagnostics pointed to coil pack failure. I fitted a new one and the issue reappered. I then changed out the plugs for the bosch iridium ones and fitted the NGK HT leads. the old plugs and leads were in a terrible state. as soon as i fired it up, the epc and traction control lights were gone and the engine was no longer shuddering at low revs. The plugs in mine had been changed in 2020, so i wouldn't rule them out if they have been in for over a year.

I had a broken PCV valve after a major service on my Roomster. I suspected it was broken when the air filter was replaced because the air box top when pulled up and back to release the filter puts leverage on the pipe to the PCV valve and breaks the spigot where it enters the rocker cover. How many other broken PCV valves are out there with unsuspecting owners?

Edited by edbostan

  • 3 weeks later...
  • Author
On 12/02/2023 at 19:54, ProjectZ said:

Thanks for that. I have actually replaced the leads and ignition module. Didn’t help. Changed the plugs the year previous. VAG COM reads misfires on all cylinders, all clear after turning ignition off for a few mins. The car only does it when it’s hot to. 

 

Hi,

Yes, after changing the plugs and leads all my issues disappeared. 

I have noticed yesterday after trying to find another fault that one lead was melting (plastic sheathing) so I will cable tie this out of the way and to another to stop it contacting and melting.

My issue originally was a rubber mount that the plugs push into to keep them in place. The rubber had displaced and pushed the plug out slightly. 

I bought new plugs and new coil packs and replaced the lot. 

  • 1 year later...

AMAZING! had exactly the same issues. Changed the Spark Plugs and the ignition leads. All yellow dashboard codes disappeared: ESP and ESC. No more power issues, noises....as describe in the thread. Thanks so much for sharing. Now to change the Valve and Grommet. In my case was cylinder 3.

Edited by hugoedo

  • 9 months later...

Also referenced here, as these threads seem to cover the same issue:

 

ht/#findComment-5925893

 

 

Jumping in on this thread, as it predicted the error I found and am now attempting to Resolve. I started experiencing symptoms of this problem about 9000 miles before any error codes started to appear, so maybe this could help inform someone who's just starting to come across the issue. 

 

 

Situation:

2014 Fabia MK2 Tsi juddering or skipping when accelerating. Purchased from a local dealer about a year ago with just over 62000 miles and a solid service history, including sparks that are technically within expected lifespan. The car exhibited small amounts of skipping / juddering / momentary loss of power when accelerating hard under load, at higher speeds (accelerating to overtake, joining motorway slip roads etc). Infrequent at first, but over the next 10,000 miles progressed to become pretty much guaranteed when hitting the above scenarios. Two local "Skoda specialist" garages failed to even replicate the issue, or diagnose but still charged for the privilege. I called two main dealers who advised it wasn't worth their time and this wouldn't be the result of sparks or ignition, presumably trying to upsell me work on a clutch or the ESC control system. 

 

About 1000 miles ago, one of these judders was much more substantial, and up came the ESC error, EPC light and traction warning light came on and the engine completely locked down all power just as I pulled onto the motorway. Turning the car on and off when I was able to pull over resolved the issue. Plugging an OBD into the car the next day revealed no errors. Fast forward to this week, similar occurrence overtaking a Truck on the M3, pulled into fleet services. Car was juddering even while idle, and plugging the OBD in before turning the car off revealed the P0301 cylinder 1 misfire error, as this forum thread, and the cited one (http://briskoda.net/forums/topic/501916-stabalisation-control-esc-and-engine-shaking) also suggests. 

 

 

Action:

Now I have confirmed diagnosis, I'm going to go ahead with replacing sparks, ignition leads, and then potentially the Coil Pack. This configuration is different to the non-Tsi engines (with only three cylinders), and there seems to be some misdirected advice on various forums, as many engines seem to have coils and leads separate. 

 

I'll change just the four sparks and ignition leads first to see if this resolves the issue (also should only cost less than £90 for NGK parts). If the issue persists, I will also replace the coil pack, but this is more expensive and I'm hoping that it's a few steps removed from the problem. 

 

 

Outcome:

I'll add an update if this issue can be resolved just through sparks and leads. 

20250228_162306.JPG

20250228_162308.JPG

Following the above, outcomes for changing sparks and HT leads (but not the coil pack).

It seems to have completely resolved the issue. All symptoms of juddering under acceleration have now gone, tested both with hard acceleration in low gears, and the typical higher speed, higher gear acceleration that first presented the issue.

The sparks in my Cylinder 1 (the one misfiring with error code P0301) looked gopping. I think the coil had been poorly inserted with some signs of water damage and corrosion on the exterior face, and the spark prongs (if that's the word for the bits the spark gaps across) were pretty heavily eroded. These had apparently been replaced about 3 years ago, and done about 16000 miles, I'm not sure if the condition matches that description.

Similar external corrosion on my cylinder 4 too but the spark gap looked a little less grimey.


20250307_095437.JPG

Leads (with coils attached) seemed to be in good shape, but these were cheap enough to replace, and had been installed fairly poorly in the first place, with rubber seals at both ends bunched and degraded. NGK set was about £45 on Amazon.

20250307_090748.JPG

Image above showing the old leads in place before removing.

I would absolutely recommend using one of this type of coil puller (below). This is the one you need for the Tsi engines with coils attached to the leads - Like my MK2 Fabia 1.2Tsi . I managed to get my old coils out with some plumbers pliers, which definitely damaged them, but I didn't care as I was replacing them anyway. Having the below puller would have made it much easier, and far easier to insert the new coils in afterwards too - they're pretty firm to push in and hard to hold secure and straight. These are about £4.99 on eBay, but mine got lost by Royal Mail.

Screenshot_20250307-122420 (1).png

All in all, managed to get 4 NGK spark plugs and a new set of leads for £90. Took about 30 mins to replace, with a clean in between to get any bits of debris out of the spark plug recesses (and a lot of dead wasps for some reason).

I didn't replace the coil pack that sits on top of the engine, and it seems to work fine without a new one. No more juddering, no more error codes. The coil pack would have been about other £80 or so, maybe £65 on a good deal, but this is easier to access and I'll change at a later date if I have to.

As a weird side note, my car had also recently been showing some strange things on the dashboard whenever the lights were on. When the headlights (but not the DRLs) were on, the Tyre Pressure Warning light was very dimly lit, only noticeable in the dark. It would not be lit whenever the dashboard or exterior lights were off. If any light on the dashboard was present (parking brake, seatbelt, etc) so too was the ominous orange glow from the TPI light.

I took this to the garage too, but they couldn't identify. I'd also see the washer fluid warning light flash very dimly whenever indicating left. I originally thought this could just be light from adjacent parts of the dash bleeding through, but replacing the sparks and leads seems to have fixed this. I may have been getting some shorting or minor electrical inference, but no more.

Hopefully this is useful to someone. From the various forums I've searched this seems to be a common occurrence across a lot of Tsi engines across the whole VW group range.

  • 1 year later...

Hi,

This happened to me a few days ago. Happily driving along when suddenly the dasboard showed ESC/ESP light and the car went into what felt like limp mode. The whole car was shaking and I managed to get it off the road.

Turned the car off, opened the bonnet to see if I could see anything obvious and couldn't. Decided to start the car again and it was all completely back to normal. all lights disappeared and it was running fine. I've been driving it for a few days now with no issues.

I recently changed the oil + filter, front pads + discs, air + pollen filter. Spark plugs were changed about 15,000 miles ago as I remember having the same problem before.

Waiting to get my hands on a code reader to see what the issue could be.

Hopefully a scan will ping something up and also hopefully its a one of or minor. If there are no codes then maybe VCDS as it can pick up codes that some scanners miss.

Alasdair

  • 2 weeks later...

I finally got the codes:

CAN network gateway:
01044 - Control module incorrectly coded
ABS:
U101F00 - Engine/Motor Control Module: Check event memory
Freeze frame 
    Priority: 3 
    Malfunction frequency counter: 2 
    Unlearning counter: 61 
    Odometer reading: 83087.9 miles

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