Help! I need to replace the (worn out, ineffective) door strap on the driver's door, so:

1. I bought replacement part.

2. I then realised that removing/replacing the door strap needs access from 'inside' the door (is this conclusion correct?).

3. I removed the door panel (breaking only one trim clip, and the warning light at the bottom of the panel, in the process).

4. Found that there is a second (metal) panel, riveted in place, blocking and sealing off access to the cavity where the main body of the door strap sits.

5. There is no '5' yet - what do I need to do next to get this 'simple, straightforward job' finished off? 🤣

Do I need to drill out the rivets (but the window mechanism/motor is bolted to that, so the job suddenly starts getting more complex - and I would also need to start buying and fitting riv-nuts to reattach it)?

Maybe I could just carefully cut out an 'inspection/access hatch' in the metal liner over where the door strap is located - having replaced the strap I could then just put a plate over the hole and either rivet it into place (I have plain rivets and riveting tool in the toolbox), or fasten it with self-tappers.

Are there any other options you can recommend? Is there a 'proper' way to do this 'simple' maintenance job, or is it always going to inevitably be a bit of a dogs breakfast?

Any thoughts?

Thanks all. Stom.

It is necessary to drill out the rivets to get to almost everything in the door such as replacing the window winder or door lock - both have been done on mine.

The window winder is mounted on that metal panel so you also have to be aware of how to connect and disconnect the glass. It is shown in the Haynes manual.

The rivets are a large and non standard size but are easily available from motor factors who stock VAG parts. You may need a larger rivet gun than a diy tool.

It may be better to pay a garage for 1 hour of labour. I used an auto electrician as they do this all the time on VAG cars but local garages may not have any experience.

The rivets are N 91078801 and are 6.4 x 10mm. I got a two handed rivet gun to do my sons when the regulator totaled itself. Got them on ebay for around £10 for 10. Put part number into search and a few should ping up. Make sure your not paying a fortune for just one rivet!

Alasdair