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Fitted my FMIC today

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Well, what a day this has been lol. Following pip_vrs guide and talking to him over on tdisport, also been talking to gaz_vrs who i bought this seat sport fmic, forge pipework and vrsdovit pipe from. I have now finially fitted my FMIC =]

I took some pics along the way so i hope this helps somebody out!

Before you start, have a nice cup of tea!

Then, make sure you have the required tools, these are the tools i used.

Grinder, hacksaw,torx set, socket set ( 1/4inch and 1/2inch drive), Spline set ( m8 spline you'll need), screwdrivers, 1.5mm elec crimps, cable, tape, hammer!, plus some others but i cant think of them atm.

Of course when using the grinder always use goggles B)

Firstly remove the bumper, there are numerous screws (for a pic have a look at pip_vrs guide (type in FMIC fitted in search) always remember to remove the very top screw in the both wheel arches!

Then remove headlights, i marked up using a marker pen where they situated so i cud put them back in the right place for correct light levels ( or near enuf lol)

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I then removed the crash bar (large Torx bit required),

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Once i had some decent access, i then started to remove the SMIC ( standard cooler )

There are 3 bolts holding this in place, 2 at the top and 1 at the bottom.

I firstly removed the pipe using a large flat head screwdriver to remove the clip

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And then removed the sensor

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Once removed, you can see the difference between the two coolers

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I then removed all the boost pipes

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Good write up :thumbup:

And is that a DRZ i spy in the garage :giggle:

Cool write up man, looks awesome :thumbup:

What are your next plans? Are you looking to Stage 2 it or just leave it as it is?

  • Author

Now the major dismantly started to occur lol, all i did was literally undo every screw/bolt i cud see haha,

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I probably didnt need to take everything off but it did help me see what was going on better.

It helped me put the brackets on for the FMIC, i used 2 washers to space out between the rad and cooler.

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All back together =]

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Now time for the annoying bit! get your goggles out! B)

The 1 bumper bracket has to go, so get the grinder on it!

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Crash bar needs ' TLC ' too , top and bottom!

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Then you also got to cut the plastic surround, again, just cut wherever required lol

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I did tidy that cut up after btw lol :p

Now everything secure its time for the pipework, this is pretty self explanatory.

I used some rubber seal stuff we use at work for sealing panels up to protect the pipes.

The long pipe needs to be cut about 3 inches too!

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Now for the sensor, i didn't fancy straining the cables, so i lengthened the loom.

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then tidy'd up =]

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Left a lil loop just incase!

The next bit of cutting the bumper is trial and error, i dont have any pics sorry as i was too busy trying to sort it out before it got dark again.

Finished!

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I have more pics on my facebook from my phone if this helps

http://www.facebook.com/profile.php?id=614614675&success=1

I wish i cud of done the job in my garage but my dad likes motorbikes lol

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Nice bit of beading, winter protected by Pete @ Eclipse Detailing service from Swansea!

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Cheers

Dan

  • Author

Good write up :thumbup:

And is that a DRZ i spy in the garage :giggle:

Yes dude in bright yellow haha, Drz 400 E my old man just informed me :thumbup:

  • Author

Cool write up man, looks awesome :thumbup:

What are your next plans? Are you looking to Stage 2 it or just leave it as it is?

Cheers bud, yes stage 2 will be next, will be done at Shark after Santa has visited me with some money ;)

You may find that the MAP sensor wires would prove to be be a much more professional and reliable job if they were soldered together and insulated with shrink sleeve.

Bill.

  • Author

You may find that the MAP sensor wires would prove to be be a much more professional and reliable job if they were soldered together and insulated with shrink sleeve.

Bill.

Yeah i was about to do that but had no heat shrink :( the crimps will hold im sure =]

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