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MAP/Boost Sensor or is the Turbo actuator failing?

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So big bills for me this month, I've already spent £800 (waterpump, DV+ etc) so far on the upkeep and probably close to £1500 so far this year.

 

Ran VCDS this morning and i got the following error codes:

-------------------------------------------------------------------------------
Address 01: Engine (CCZ)       Labels: 06J-907-115-CCZ.clb
   Part No SW: 1Z0 907 115 AF    HW: 1Z0 907 115 F
   Component: 2.0l R4/4V TFSI     0010  
   Revision: AAH11---    Serial number:               
   Coding: 0203000C18070160
   Shop #: WSC 00191 264 15243
   VCID: 79F90B6F302C89D6D3D-802C

3 Faults Found:
000568 - Manifold Pressure / Boost Sensor (G31)
               P0238 - 000 - Signal too High - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Time Indication: 0
                    Date: 2047.15.31
                    Time: 31:63:63

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 24.0°C
                    Temperature: 17.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 12.192 V

008801 - Boost Pressure Control Valve (N249)
               P2261 - 000 - Mechanical Malfunction - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 241750 km
                    Time Indication: 0
                    Date: 2059.14.17
                    Time: 05:11:32

             Freeze Frame:
                    RPM: 2947 /min
                    Load: 7.4 %
                    Speed: 58.0 km/h
                    Temperature: 44.0°C
                    Temperature: 9.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 14.224 V

000564 - Boost Pressure Regulation
               P0234 - 000 - Limit Exceeded (Overboost Condition)
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 241752 km
                    Time Indication: 0
                    Date: 2059.14.17
                    Time: 05:14:44

             Freeze Frame:
                    RPM: 4722 /min
                    Load: 55.3 %
                    Speed: 67.0 km/h
                    Temperature: 73.0°C
                    Temperature: 11.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 14.097 V

Readiness: 0000 0000

 

So the question is do i replace the G31 Sensor see if that cures it or is it most likely the Turbo actuator is on its way and needs reconditioned?

 

The P2261 code is due to the install of the GFB DV+, made a difference to the throttle response.

Edited by Awesam
Spelling and Grammar

  • 2 weeks later...
  • Author

Got the turbo taken off and its an old AET VT268 based on the K04

 

 

IMG-20201102-WA0025.jpg

IMG-20201102-WA0024.jpg

IMG-20201102-WA0023.jpg

  • Author

Sending it to AET for an inspection, it seems the actuator nut was loose but want to ensure its not a seal.

Im hoping its not needing a full rebuild.

  • Author

Just an update, i sent it to AET Turbos who have inspected it and basically told me that its needs rebuilding due to wear in the shaft, cost of rebuild is £714 including VAT :doh: that will the same spec around 360 - 380bhp - the hybrid turbo must be about 8 years old. So if they do rebuild it will have a new core based on the latest technology. 

 

I'm contemplating if its worth it, i just spent £600 a few weeks ago and if i include the mechanics cost it will costs to £1k! 

 

So far i have sank £4.4k since last year on maintenance excluding the turbo rebuild costs!

 

I have literally replaced most components on the car!

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