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Rear shocks-removal, replacement

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Hi all,

I recently replaced the rear bump stops on my Combi and took a few pics as I went along.

Procedure would be identical for replacing entire damper.

Hope these help someone doing the same job.

New and old.

4837229791_77f7a2cecc.jpg

Chock front wheels and support rear of vehicle on axle stands.

4837207027_302b5de494.jpg

Wear glasses or goggles for this bit as its a pretty dirty job, I reckon job could be done with out removing wheelarch liner but I found it easier with it out of the way.

4837204153_d76a37ef24.jpg

This is held in with eight(8) screws dotted around the arch and four(4) holding on rear flap

4837204141_18c715e7ba.jpg

And two(2) underneath the small flap at front of rear arch

4837204145_9427535371.jpg

Support bottom of suspension arm with a jack and remove the 21mm bolt from bottom

4837210611_d236a4e633.jpg

and 2 X 16mm from top

4837820830_07f139470b.jpg

The whole damper and top bracket assembly can now be removed from car.

Tip: run the 21mm and 16mm bolts back in to their respective holes a couple of turns,

Can't lose em that way!

4837824054_8d17b9fa62_m.jpg4837214279_7cfaf597de_m.jpg

Prise off black domed cap from top of assembly and undo 16mm nut (you'll need a 16mm offset ring spanner)

you'll also need to grip the flat bit on top of damper rod to stop it turning, I used a vise grip, once you break the initial bite of the 16mm nut it'll spin off by hand.

4837224969_e6f0ae59c8.jpg

When you've this done, its simply a matter of sliding bracket and bump stop off.

4837227647_120d35a8b8.jpg

Simply reverse the procedure and torque everthing up to manufacturers specs.

I accept no responsibility for injuries to persons or damage to property and I assume you are competent enough to tackle this job. :yes:

Nice write-up :thumbup:

  • 8 months later...

Anyone know what the correct torques are for reassembly? and is it worth using a threadlock on the bolts?

Cheers for the guide-fair play :thumbup: :yes:

  • 5 months later...

Torque settings as follows:

Top screws - 50Nm + 45 degrees

Bottom screw - 130Nm + 90 degrees

Very helpful. Thanks for posting.

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