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Removing high pressure air con sensor

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We've just obtained a 57 Plate Octavia 2.0FSI Elegance with 96k on the clock and an aircon fault, first thing to try I figured was a re-gas to see what happened and it worked fine for about 12 hours then packed in again.

 

This evening I was just taking the dog out for a walk & heard a loud whoosh from the car followed by a hissing so I popped the bonnet for a look and there seems to be fluid & gas bubbling out from what I think is the high pressure sensor for the air con down in the front corner of the drivers side of the engine bay.

 

I know nothing about VAG cars as I've always owned Fords but this is the Wifes car and i'd like the aircon working as it's fairly tidy otherwise & it'd be nice for her and the daughter to not have to ride around in an oven all summer.

 

Is this sensor a common failure point and is it easy to get at from under the car? I haven't had a proper look yet as it's too dark.

Yes a common fault caused by condensation building up on the alloy and the crimped joint corroding and splitting, access is from above with a short 17mm spanner, you will scratch your forearms but its easy once you have done it once, you work mainly by feel.

 

there is a shrader valve beneath it so any residual pressure will not escape.

 

Good luck, its the easiest, cheapest and simplest part to replace on the aircon system, with a regassing all should be good fingers crossed.

  • Author

Thanks for the quick reply! Fingers crossed it sorts it out!

Given that it was working for a short while after the recharge, you saw and heard the refigerant coming from it and its a known problem item you can be 99.9% confident it will cure your problem, dont buy the cheapest Ebay sensor though, my first one was duff.

  • 3 weeks later...
  • Author

Thought i'd report back. It has indeed fixed it and it's now been fine for about 2 weeks, ice cold air con.

 

If anyone else is looking to do the job i found a £5 tap spanner from B&Q was perfect for the job. Took 10 mins and hardly even got my hands dirty :)

  • 5 years later...
On 23/06/2019 at 10:25, iamzod said:

Thought i'd report back. It has indeed fixed it and it's now been fine for about 2 weeks, ice cold air con.

 

If anyone else is looking to do the job i found a £5 tap spanner from B&Q was perfect for the job. Took 10 mins and hardly even got my hands dirty :)

Did you need to regass the car after replacing it? 

55 minutes ago, Martini06 said:

Did you need to regass the car after replacing it? 

The sensor screws onto a schrader valve, so minimal leakage. You can read the G65 sensor value with a good scan tool, I use VCDS. IIRC it reads about 6 bar normally.

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