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Top boost pipe replacement DIY :)

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  • All made up ready and will be installed moz morning

  • I think it would be important to have a ribbed end on the metal pipe to prevent the silicone slipping off. failing this use a glue or sealant?

  • Yes thats exactly it as I have an egr delete so didn't need the type 'b' coupler, think the 90º bend was 51-57mm? Will have to double check.

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Thanks for that.

Contacted them

  • 2 weeks later...

ordered the pipe from that link you sent

 

they are going to add beading so no pipe pop off hopefully

  • 2 weeks later...

Thanks very much for the guide Carl, I've just ordered all the bits following your build. I've ordered all Ash silicon and pipe. Can't wait for it all to come now!

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  • 1 month later...

seem to have found all the parts neede apart from the alloy pipe would the link below work ? or does it have to have beaded edges ? also going to have a egr delete so will only need one coupler wont I? which coupler will I need for the intercooler 64mm - 61mm?

 

http://www.autosiliconehoses.com/silicone-hose-shop/alloy-stainless-steel-pipes/stainless-steel-45-elbow.html

Edited by marcussss_vrs

Ash hoses. Done all my pipework with them. Apart from ebay couplers. Forge map sensor pipe.

top hose is 60mm and bottom is 51

Dunno if it helps anyone but here are few pics. Also I made a pipe swaging/lipping tool

20140222_133941_zpsz9quxjh5.jpgIMG-20140221-WA0009_zpsmnqsrqw3.jpgIMG-20140221-WA0005_zpszo4hjlzs.jpg20140219_184411_zps0ts28k6n.jpg

Anyone know what is difference between BLT and asz? Found a kit for asz but surely it can't be different?

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No difference, what's the kit?

It's a allard kit I know that, I emailed the company and asked about a BLT kit and they said they haven't got one and they need someone to send there plastic pipe and silcone hoses to make one up :S

Could someone put up a link for the alloy pipe needed?

Thanks

The Allard kit fits both, I sent them the pipes to make it.

http://bit.ly/1bjH5Ce

Pardon my french but 180 fecking quid!!!!!

now you know why i was just going to make my own! lmfao

Exactly the reason I'm making mine as well. lol

Still works out pricey to make your own I found out haha

That price includes an EGR delete, phone and mention Briskoda and Lloyd might give you a discount.

I just bought the delete kit for £39 on a group buy, so i can probably make the whole thing for £120. was looking at the prices on ebay and for what it is they are charging alot i my opinion. suppose they have to make a profit! lol

I'm interested in doing this boost pipe conversion to my car but I just want to check I have the right parts before I buy anything.
So starting from the intercooler:
Is this the right coupler? http://www.forgemotorsport.co.uk/content.asp?inc=product&cat=&product=FMABHC
which goes on to this 45 degree pipe? http://www.autosiliconehoses.com/silicone-polyester-reinforced-hose-45-degree-elbow-reducer-60mm-to-51mm-15-colours.html
which connects to this metal pipe(my engine is a pd100 so it doesn't have this pipe) http://www.ebay.co.uk/itm/261075860874?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649
which connects to the EGR delete http://www.autosiliconehoses.com/silicone-fuel-oil-fluoro-90-degree-elbow-hose-choose-size.html

Not easy to read I know, but if anyone can help that would be great.
Thanks :)

Edited by Sirus

That looks right bud, just dont forget good jubilees to hold it all together! lol

Don't buy the forge coupler.  It's twice the price of idenitcal ones on ebay.

 

And use T bolt clamps instead of jubilees.

The metal pipe is a bit thick at 1.2mm walls.  There's no need for it to be that heavy.

And you'll need to have that pipe bead rolled or the hoses will blow off.

The metal pipe is a bit thick at 1.2mm walls.  There's no need for it to be that heavy.

And you'll need to have that pipe bead rolled or the hoses will blow off.

I'm not sure where else to source the pipe though  :S

  • 3 weeks later...

Can anyone still find this setup?

Can anyone still find this setup?

 

If you're on about the bits from page 1, yes, all the parts are still available on eBay. The only one you may have an issue with is the 2" 51mm O.D stainless steel bend as i'm not sure if the company are still making them.

I would like the lipping tool. Looks good

  • 2 weeks later...

Am I the only one who's had trouble with the intercooler coupler? I tried to fit mine yesterday and it's way too big, measured the standard couple and it is 51mm ? I ordered the 61mm like it says on here or was that for the egr valve? Help ! Lol

Am I the only one who's had trouble with the intercooler coupler? I tried to fit mine yesterday and it's way too big, measured the standard couple and it is 51mm ? I ordered the 61mm like it says on here or was that for the egr valve? Help ! Lol

You needed coupler type A for the intercooler, 51mm internal diameter. The other one is for the EGR. :thumbup:

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