So it's been a while since I did any updates.
For one reason and another it's been a nightmare few months since things started nearing completion.
I will say these conversions aren't "plug and play" like some people say they are. There's a lot of stuff that's different between the standard VRS running gear and the AMK/BAM engine, 6 speed box, driveshafts, suspension, steering rack to name but a few.
The issues I ran into (from what I can remember ...it's been a while), were:
Sourcing the correct driveshafts was a nightmare. Not many places seem to sell new, complete driveshafts. And there is differences in shaft length and whether they are hub or bolt type. Long story short.. I had a new complete driveshaft on the left hand/nearside of the car that fitted no problems. The right hand/offside driveshaft was too short. Then I found I couldn't swap the new ends onto an old shaft (which was the right length but had nut type ends) because the CV joints wouldn't fit an OEM shaft. So ended up having to send one of the shafts back, buying two CV joints. And fitting them to the old shaft. Problem solved.
There were issues with the "quick rack". From what I can remember I had to swap some bits over. Namely one of the pipes because of clearance issues with the downpipe. But can't remember exactly. The power steering pump is different but I've fitted the Octavia one as apparently (due to it being a smaller pump) it gives more 'feel' to the steering when used with the quick rack.
The heater matrix pipes are completely different and had to be somewhat "fabricated" using old pipes.
Some vacuum and cooling lines are different from what I can remember. There is an electric auxillary water pump that screws onto to the radiator. And because it's not fitted to the VRS.. there's no wiring there for it. So will have to get that sorted and wired in.
The gear linkage ends needed changing to fit onto the 6 speed selector mechanism.
Slave cylinder pipes were different.
And that's about as much as I can remember or have ran into till now.
I've tried looking for progress pics but I'm not great at taking photos and generally tend to just crack on with fitting stuff (when I'm actually working on the car). Although for some reason.. everything that could go wrong, has gone wrong on this build. And jobs that should take 2 minutes to complete, quickly turn into an hour. But still I press on. I've paid attention to detail throughout and tried not to cut corners. So hopefully when it's complete, everything will work as it should and there will be no problems... Fingers crossed!
So I believe the last update was when the engine and box had been fitted..
Since then the subframe and suspension have all gone on, driveshafts fitted, vacuum lines plumbed in (I hope), coolant lines plumbed in, intercooler pipework fitted, wiring pretty much all connected up, and S3 ECU reprogrammed and swapped over.
I've spent the last few days tidying up wiring and pipework to make sure nothing is fouling on anything or rubbing. I'm now ready to fit the battery, wang some fluids in, and hopefully she'll fire up... first time!
Pics are of (in no particular order) the front suspension looking all shiny, engine bay with intercooler pipework fitted, flange for MAP sensor being welded, and the car as it looks now sat on its new wheels.
After I get it running... I need to source some wheel spacers. The wheels currently clear the coilovers by about 2mm! I don't like spacers as they mess with alignment so much, namely scrub radius which is important. But they will need fitting, so I need to measure up and get them ordered. Then I will fit the brakes and bleed them along with the clutch, power steering fluid, tighten a few screws here and there, and fit the front bumper and the Leon Cupra R splitter. Then she should be good to go!
Will need a rudimentary alignment at the local tyre place, and 1 tyre needs swapping as the wheels I bought have 3 going one way, and 1 going the other!
Then to run her in for a short while before getting it mapped and getting a proper geometry done and then I can book a track day and see what's she's capable of