Last night, I did some dry runs of the suspension assembly. As I also received this:
Although I have a pair of spring compressors which have served me well over the last decade, the workshop manual implies the rear springs could well require compressing to get free, and I suspect I won't have enough ground clearance off the driveway to get the lower arm down enough to free them without one.
This particular compressor also has plastic covers which would help in reducing scratches, and also, only one tool is required to tighten or loosen the spring rather than going from one side to the other, and then finding out it fouls the strut or something.
This thing was £86.44 from eBay, but given its a very generic spring compressor tool, I won't tally it up in the miscellaneous section, as it isn't really Skoda/VW group specific.
Anyways, had to play around with the components just to keep in mind the right ordering, so the upperpart of the strut bearing has a slot that the bump stop plonks into:
The dust cover also slots into the centre, with a bit of fettling:
The lower part then slides on, the above shows a notch on the right side, which slots into a cut out in the lower part:
The result can then slide over the strut:
So it would be a case of the spring goes on, then the strut bearing with the attached bits, then the bolt on the top tightened up.
So this morning, back to the original task of removing the seats.
In every other car where I've removed the seats, its been a case of 4 bolts, slide forward for the rear, slide backwards from the front. The steps are the same, but with the notable difference of being electric. So slowly slide the seats forward:
So the bolts are revealed, which are M10 spline bits, akin to the type attaching the steering wheel onto the column:
So remove those:
Then proceed to move the seat backwards, I did it just enough to get access to the front screws:
So undo those:
So the seat is now able to be freed:
Repeat for the other side. Before I proceeded, I then disconnected the battery:
I would suspect this car is modern enough to have airbags in the seat, so this is to remove power and to make sure any remaining current and what not is drained (I don't actually know if capacitors are involved in airbags, probably).
So instead of waiting around, decided to assemble the front suspension, as it was quite a sunny day.
So here's my makeshift workbench:
Just a garden table (with some seasoning wood moved aside).
I then assembled the spring compressor, took some deep breaths, and began the process of mounting the spring onto the compressor:
The compressor has a 21mm socket on the end, so got my ratchet spanner onto it and began tightening. It goes without saying, please WEAR EYE PROTECTION, and also be absolutely sure that whatever is to the left and to the right of the spring is something you don't mind putting a potential hole in if things go awry.
As per yesterday, I assembled the remaining bits ready for quick putting together:
One thing I also did was to apply corrosion block grease on the shiny part of the lower strut bearing. The spring appears to sit on this part, but in general seems exposed to the elements, so a thing layer of the grease hopefully keeps it from rusting too badly.
I also did the same for the spring, as the springs appear to have a tiny nick on the finish.
The compressor needs to compress the spring it quite a bit, and it certainly gets tighter as you do so. The compressor is either then following the springs orientation, or its bending.
To be honest, the compressor is a solid lump, a good 12kg of metal, so it was probably better than it looked. So once sufficiently compressed, I then try to dry fit it:
Basically, once the thread of the strut goes through the strut bearing with what looks like enough thread for the nut, then you're nearly there. Basically, put the nut on and after a few turns, breath a sigh of relief.
Just also make sure the spring is aligned appropriately to the bottom seat insulator and the strut seat:
Here's the nut attached on, so the spring compressor is essentially ready to be removed:
So undo the spring compressor, and eventually it'll loosen enough to free itself from the spring:
So that's pretty much it. The workshop manual says to tighten the top bolt to 60nm.
I don't really have a specialist tool to allow for torque tightening, maybe something I might invest in, but for now, just used a swan neck spanner and a hex bit. I believe it was a 22mm nut and a 7mm hex socket.
I just did it until I couldn't really tighten it anymore.
As I did a final inspection, I noticed a booboo:
I guess as I was turning the strut around when aligning it to the spring and the seat and so on, I must have turned it and put weight on it in such a way that cracked the cover for the connector for the Damptronic/DCC bits. I'll remain optimistic that I can just use the ones on the existing struts, but if not, I'll either source a replacement, or just duct tape this back in shape.
So I think the first strut took 45 minutes, and the other 30, primarily because I'm super scared of spring compressors when I'm using it, so I'm always checking and double checking every step of the way:
So that's the front struts. I'll put a stop on this post and return back to the seats.
Maintenance: £1344.91
Upgrades: £337.06
Miscellaneous: £584.95