So i took the week off work to put a big dent in things!
Webasto parking heater - Finally got the basic settings to run through on this and got it to run without cutting off.
The remote was then very very easy to pair with ODIS and took 30 seconds.
I now have a fully working parking heater and ventilation setup!
So on cold days/mornings I can either press the remote to start it up, or set a time on the dashboard that i want to depart and the heater will boot up and get the interior nice and warm!
And being summer now, i have the ventilate option - which instead of heating the interior will turn the blowers on to remove all the hot air in the cabin before you are even in the vehicle.
Webasto signed off fully and a rough guide on the coding will be along shortly.
Areaview/360 camera - no further updates on calibration yet sadly, still trying to find time.
The DCC and suspension work - probably what a lot of you have been waiting for.
Before picture of the front strut. Now as all the wiring had been done and can be seen wrapped up in the photo above, it was just a job of physically doing the suspension work.
The new monroe strut fitted up with all new top mounts and bump stops.
As everything is being done by the book, all new hardware was required, and for all this work it was roughly 60 nuts and bolts. (The blue goo in the picture above is a wax visual indicator I put on all critical bolts to see if they ever come loose).
Whilst we are still on the front of the car, it was time to get all the front bushes changed to finally get rid of the known creaking issue over bumps.
3 sets of bushes were changed here:
Front lower arm inserts - fitted with genuine rubber bushes - no signs of wear on old ones
Front lower arm puck inserts - fitted with genuine newest revision rubber bushes - old ones were creaking and a known issue for this
Anti roll bar bushes - can only be purchased as a complete anti roll bar so polybush fitted instead - also a known creaking issue.
So far, no noises at all from the front anymore!
After this we moved onto the back - much more straightforward, 3 bolts for each strut and they were out.
New bump stops and guards fitted but top mounts reused as ive never seen one of these fail.
Straight forward fitting and done both rears in around 20 minutes.
After this, all the hardware is fitted and the car was all fitted back up and all coding was carried out. (Im still working out some nacks with the coding so wont post it just yet)
But.... we ran in to a fault code for the front left level sensor reading short to positive, so it was time to start diagnosing.
Rather than pull the front wheel i decided to go from the NSF footwell where the multiplug is for both front sensors. 3 wires to each sensor, a ground, a 5v feed, a signal. On the 5v feed i was getting 12 VOLTS, not ideal.
So the boot was stripped out to access the DCC module incase I had wired it incorrectly and after disconnecting the DCC plug in the boot, there was still 12V on this wire.... some head scratching commenced and a conclusion was made, and i remembered my earlier post
The wire for the DCC level sensor is a 0.5mm black with yellow trace, one of the wires going to the phonebox amplifier is.... you guessed it, a 0.5mm black with yellow trace. Both wires ran alongside eachother in the passenger footwell and were very easily cut and swapped around.
This is the huge upside to me doing all these jobs using original wire colours, routing, plugs, pin outs and wiring diagrams. It means that tracing faults is no different to any other factory fitted car, and more-so, if someone else had to diagnose the fault, they could follow all OE documentation.
So not only did this cure the DCC fault, it cured the phonebox fault also.
The final part of the DCC is the calibration which i will cover in more detail - but basically leave all 4 wheels hanging off the ground at maximum travel, and press calibrate.
I will post all of my used suspension torque settings - THESE ARE SPECIFIC TO MY CAR AND MAY NOT BE THE SAME AS YOUR REQUIRED SPECS - PLEASE FIND THE CORRECT ONES FOR YOUR CAR AND DONT BLINDLY USE THESE
These are all posted in Nm+Angle format.
Front
Subframe Main
70+180
Subframe small
50+90
Steering Rack
70+90
Steering rack end
20+90
Steering rack to column
20+90
Anti roll bar
20+180
Anti roll bar links
80
Lower arm to ball joint
40+45
Lower arm forward
70+180
Lower arm rear
70+180
Hub to shock pinch bolt
70+180
Driveshaft
200+90
Shock to upper mount
60
Shock mount to body
20+90
Brake carrier
200
Dogleg to subframe
130+90
Dogleg forward
50+90
Dogleg rear
50+90
Rear
Shock to lower arm
70+180
Shock to upper mount
Shock mount to body
50+45
Upper eccentric bolt
95
Lower eccentric bolt
95
Wheel torque
140
There will still be more updates to come as things are fully completed as well as all coding required and such.